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Early Business Development

 

Over the years, the Koppers Company developed many business lines connected to its original involvement in steel and coke oven construction.

Metal Fabrication
Grew from a need for heavy industry equipment to construct coke ovens.

Coal
What began in 1917 as Melcroft Coal Company, a subsidiary of Koppers, developed into the largest independent coal producer in the country by 1944. Its 25 mines located in West Virginia, Pennsylvania and Kentucky had reserves of 800 million tons of coal and produced 14 million tons annually.

Chemical Operations
Grew from the ability to recover coal tar and other byproducts of the coking cycle.

Naphthalene
By purchasing the White Tar Company in 1928, Koppers acquired an outlet to refine its coal tar oils and naphthalene, then used as a moth repellent. Because White Tar made candles and disinfectants in the off season, Koppers was involved in candle manufacture through 1944.

Plastics and Polymers
Grew from the ability to furnish the raw materials used in these products. Koppers Research developed a way to manufacture butadiene and styrene (the chemicals which form synthetic rubber) solely from benzene (a component of the light oil recovered from byproduct coke plants). When World War II stimulated a need for rubber, Koppers built a government plant in Kobuta, PA, (30 miles west of Pittsburgh) to make these chemicals. When benzene was restricted for use in aviation gasoline, the plant shifted to butadiene production from alcohol.

Wood Treatment
grew from the company’s basic interest in creosote, a major product recovered from coal tar. Koppers found that creosote oil could be more readily marketed if it was first used in the treatment of wood products. Koppers became a major producer of treated wood railroad ties and railroad crossing panels, including crossties, switch ties, concrete ties and specialty track products. Creosote treated wood poles are sold to electric and communications industries, along with treated wood for heavy-duty construction.

Ship Lines
In 1929, an affiliate of Koppers owned the Mystic Steamship Co., with a fleet of colliers transporting coal along the Atlantic coast.

Gas Companies
In 1929, under its affiliate Eastern Gas and Fuel Associates, Koppers had a financial interest in eight public gas companies. All were sold by 1944 except Boston Consolidated Gas.

Carbon Electrodes
To dispose of pitch from the tar distilling plants, Koppers developed a process in 1928 to carbonize pitch in byproduct coke ovens. This pitch coke was suitable to manufacture carbon electrodes for the aluminum industry. Over 75 percent of Koppers carbon pitch is currently sold to the aluminum industry for use as an anode binder.

Research
The research and development area affects all of Koppers business. Through research, Koppers became the largest producer of house-heating coke, developed a benzol-gasoline automotive fuel as well as various paints and varnishes, all made from coal products.

Today, the "new" Koppers is involved in some of the businesses of the old Koppers Company — the coal chemicals research, and wood treatment businesses.

Research & Development
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©2003 Koppers Inc.
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